High-precision motion control
The robot arm is equipped with high-precision servo motors and advanced control systems to achieve precise position control and speed regulation. In the three axes of X, Y, and Z, the position accuracy can reach ±0.05mm, and the repeatability can reach ±0.02mm, ensuring that the product is accurately taken out and placed, effectively avoiding product damage or production interruption caused by position deviation. In terms of speed, the robot arm can flexibly adjust the running speed according to different products and production requirements, with a maximum speed of up to 10m/s, which can not only meet the needs of high-speed production, but also ensure stability and precision during low-speed operation.
Stable and reliable mechanical structure
The arm body and main frame are made of high-strength aluminum alloy and high-quality steel, with the characteristics of light weight, high strength and good rigidity. This structural design not only ensures the stability of the robot arm when running at high speed and heavy load, effectively reduces vibration and deformation, and prolongs the service life of the equipment, but also ensures high-performance operation under long-term and high-intensity working conditions. In addition, the key components of the robot arm have been precisely processed and strictly quality tested, with small matching clearance and high transmission efficiency, which further improves the overall stability and reliability.
Intelligent operation and maintenance
The robot arm is equipped with a user-friendly intelligent operation interface, which is simple and intuitive to operate and can be quickly mastered without professional skills. Through this interface, users can easily complete parameter setting, program editing, status monitoring and other operations. At the same time, the robot arm has fault diagnosis and alarm functions. Once an abnormal situation occurs, the system can quickly identify the type and location of the fault and issue an alarm prompt, greatly shortening the maintenance time and improving production efficiency. In terms of maintenance, the robot arm adopts a modular design, and each component is independent and easy to disassemble and install, which is convenient for daily cleaning, lubrication, replacement of wearing parts and other maintenance work, reducing maintenance costs and difficulty.
Benefits to injection molding machines
1
Improve production efficiency: The robot arm can realize fast and accurate product removal and placement, effectively shorten the production cycle, and improve the production efficiency of the injection molding machine. Compared with manual operation, it can improve efficiency by 30%-50%.
2
Reduce production costs: Reduce manual operation and reduce labor costs; at the same time, precise control can reduce the damage rate of products, reduce the waste of raw materials, and further save production costs.
3
Improve product quality: Stable operation and precise control ensure that the products are not damaged during the production process, with better dimensional accuracy and surface quality, and improve product consistency and qualified rate.
4
Improve the working environment: The robotic arm can replace manual work in harsh environments such as high temperature and high noise, reduce the labor intensity of workers, improve the working environment, and reduce the risk of occupational diseases.
5
Realize automated production: Perfectly cooperate with the injection molding machine, it can realize unmanned or less-manned automated production mode, improve the stability and continuity of production, and provide strong support for enterprises to achieve intelligent upgrades.
Frequently Asked Questions
Q1: What injection molding machine tonnage is the WKG-1000 robotic arm compatible with?
The WKG-1000 robotic arm is designed to work with injection molding machines ranging from 250T to 400T, making it suitable for a wide range of mid-to-large scale injection molding applications.
Q2: What is the position accuracy of the WKG-1000 robotic arm?
The WKG-1000 achieves a position accuracy of ±0.05mm and a repeatability of ±0.02mm across all three axes (X, Y, Z), ensuring highly precise and consistent product handling during every production cycle.
Q3: What is the maximum load capacity and speed of the WKG-1000?
The WKG-1000 supports a maximum load of 12–20 kg and can operate at a maximum speed of up to 10m/s, allowing it to handle both lightweight and heavier components efficiently at high production speeds.
Q4: Does the robotic arm require professional skills to operate?
No. The WKG-1000 features a user-friendly intelligent operation interface that is simple and intuitive. Operators can quickly master parameter setting, program editing, and status monitoring without requiring specialized technical training.
Q5: How does the WKG-1000 robotic arm help reduce production costs?
By automating product removal and placement, the WKG-1000 significantly reduces the need for manual labor, lowers labor costs, minimizes product damage rates, and reduces raw material waste — all contributing to measurable savings in overall production costs.
Q6: What are the travel ranges of the WKG-1000 robotic arm?
The WKG-1000 offers an up/down travel of 1000mm, a front/rear travel of 800mm, and a horizontal travel of 1700mm, providing a broad working range to accommodate various mold sizes and production layouts.
