Leave Your Message
High-precision servo robots and high-speed robotic manipulators engineered specifically for press feeding, continuous sheet extraction, and intelligent stamping line integration.
The sheet metal stamping and mechanical press manufacturing industry has entered a transformative era driven by Industry 4.0 paradigms. Traditionally, punching and stamping operations relied heavily on manual feeding and part removal—a method plagued by severe occupational safety risks, high cycle time variance, metal scrap generation, and prohibitive labor expenses. Modern manufacturing demands the integration of dedicated punching machine manipulators for material handling to achieve synchronized, high-speed press automation.
In global automotive body-in-white (BIW), home appliance metal casings, electronics chassis, and cookware fabrication, automatic press transfer robots and linear servo manipulators have become the standard backbone. With stamping presses operating at speeds upwards of 20 to 60 strokes per minute, advanced multi-axis servo manipulators eliminate mechanical bottlenecks by executing continuous raw blank destacking, oil mist lubrication, multi-cavity positioning, in-die inter-stage transfer, and finished part stacking with sub-millimeter precision.
From solitary mechanical punching stations to multi-link tandem press lines, servo robotic arms and manipulators deliver tailor-made kinematic flexibility across diverse industrial processes.
Equipped with pneumatic magnetic separators, vacuum suction cups, and double-sheet detection sensors, the material handling manipulator extracts raw metal blanks from pallet magazines and inserts them accurately into progressive or compound punching dies without operator intervention.
For sequential forming, piercing, bending, and trimming inside large-bed stamping presses, linear multi-axis transfer arms synchronize with the crank angle of the press machine, transporting semi-finished workpieces through multiple tool dies within milliseconds.
Robotic press manipulators bridge independent hydraulic or mechanical punching units, turning isolated machines into a fully continuous automated stamping cell that handles heavy parts like automotive fenders, heat sinks, and metal cookware housings.
| Automation Metric | Manual / Semi-Manual Operation | Zhiyi Servo Punching Machine Manipulator | Engineering Impact |
|---|---|---|---|
| Cycle Time Efficiency | 8 – 15 seconds per stroke (Variable) | 1.5 – 3.5 seconds per stroke (Synchronized) | Production rate surges by 200% - 400% |
| Positioning Repeatability | ±0.5 mm to ±2.0 mm (Operator fatigue) | ±0.05 mm (Closed-loop servo encoder) | Prevents die collision & protects tooling |
| Occupational Safety | High risk of press-pinch industrial injury | Zero human interface inside die zone | 100% compliant with ISO/CE safety standards |
| Scrap & Defect Rate | 3.5% – 6.0% due to misalignment | < 0.1% consistent vacuum/gripper grip | Substantial reduction in raw metal scrap |
| Tooling Changeover Time | 30 – 60 minutes manual mechanical setup | < 5 minutes via digital recipe selection | High-mix low-volume production flexibility |
In today's rapidly developing industrial automation field, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has become a leader in the industry with its outstanding technical strength and innovative spirit. Since its establishment in 2017, the company has always been committed to providing customers with high-quality automation equipment and solutions to promote the intelligent transformation of the manufacturing industry.
Specializing in high-precision servo manipulators, articulated robotic systems, and multi-axis material handling solutions, Zhiyi delivers state-of-the-art turn-key robotic integration for modern sheet metal stamping, punching press lines, and precision injection forming workshops worldwide.
The establishment of Zhejiang Zhiyi Intelligent Robot Co., Ltd. stems from the founder's deep insight into the intelligent manufacturing industry and his unremitting pursuit of technological innovation. Against the backdrop of Industry 4.0, the company came into being, aiming to improve the production efficiency and product quality of the manufacturing industry through intelligent and automated technologies.
In the early days of the company, it mainly focused on the research and development and production of truss manipulators. With the team's technical strength and market insight, it quickly made breakthroughs in the manufacturing fields of thermos cups, lunch boxes, etc., and won wide recognition from customers.
With the continuous maturity of technology and the growth of market demand, the company began to get involved in the research and development of articulated robots and automatic packaging machines. Through continuous technological innovation, the company's product line has gradually enriched, and the application areas have also expanded from the initial thermos cups and lunch boxes to household goods, precision, kitchenware, daily necessities, auto parts and other fields.
With its excellent products and services, Zhejiang Zhiyi Intelligent Robot Co., Ltd. has won the honorary title of "National High-tech Enterprise", which is not only a recognition of the company's technical strength, but also an encouragement for the company's future development.
Excellent foreign trade elite team provides you with "more professional, faster, more economical and safer" one-stop comprehensive service.
The servo manipulator is one of the company's core products. With its high precision, high efficiency and high stability, it is widely used in the automated production line of the manufacturing industry. According to the needs of different industries, the company has developed a variety of servo manipulators to meet the diverse production needs of customers.
The articulated robot is capable of completing complex operating tasks with its flexibility and multi-degree-of-freedom. The company has invested a lot of resources in the research and development of articulated robots, making it reach the industry-leading level in terms of precision, speed and load capacity.
Automatic packaging machine is the key development area of the company in recent years. Through automation technology, the packaging efficiency and quality have been greatly improved. According to the packaging needs of different products, the company has designed a variety of automatic packaging solutions to provide customized packaging services for customers.
Continuous scientific investment and deep integration of AI kinematics algorithms.
Zhejiang Zhiyi Intelligent Robot Co., Ltd. has 11 practical patents and practical inventions. These patented technologies cover multiple fields such as mechanical design, control systems, sensors, etc., which provide a solid foundation for the company's product research and development and technological innovation.
The company has a research and development team composed of industry experts and senior engineers. With their rich experience and professional knowledge, they continue to promote the company's technological innovation and product upgrades in stamping automation and robotic handling.
The company actively cooperates and communicates with scientific research institutions and universities at home and abroad, and introduces advanced technologies and concepts through industry-university-research cooperation to enhance the company's technical level and innovation capabilities.
The company has a broad customer base in the domestic market, and its products cover multiple manufacturing fields. Through continuous market expansion and brand building, the company's visibility and influence in the domestic market continue to increase.
The company actively responded to the country's "Belt and Road" initiative, expanded its business to Southeast Asia and other countries, and set up offices in the local area to better serve international customers and enhance the company's international competitiveness.
The company always adheres to the "customer-centric" service concept, and has won the trust and support of customers by providing high-quality products and services. The company has also established a complete after-sales service system to ensure that customers can get timely and effective technical support and solutions during use.
The company will continue to increase R&D investment, promote technological innovation and product upgrades to meet the changing needs of the market.
The company will further strengthen the expansion of domestic and foreign markets, and enhance the company's international reputation and market share by participating in international exhibitions and establishing more overseas offices.
The company will attach importance to the training and development of talents, and attract and retain more outstanding talents by establishing a complete training system and incentive mechanism to provide talent guarantee for the company's long-term development.
The company will actively fulfill its social responsibilities, promote the green development of the manufacturing industry through technological innovation and intelligent transformation, and contribute to the sustainable development of society.
Zhejiang Zhiyi Intelligent Robot Co., Ltd. focuses on technological innovation to promote product upgrades. With the continuous advancement of artificial intelligence technology, the company has improved the intelligence level of intelligent robots through the extensive application of technologies such as deep learning and neural networks, enabling them to show higher flexibility and accuracy in complex environments and meet the needs of more application scenarios.
In addition, the company also pays attention to the development of key technologies such as sensor technology, visual technology, and intelligent fixtures to further improve the performance and functions of intelligent robots. Whether dealing with irregular metal sheet geometry, double-sheet detection, or real-time obstacle avoidance in continuous stamping cells, Zhiyi provides an ultra-reliable, high-uptime solution for global fabricators.
Explore our full lineup of industrial robots, high-payload servo manipulators, and automated end-of-arm tooling engineered for stamping, punching, and heavy-duty material handling operations.