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3-Axis Silicone Servo Robotic Arm for Injection Molding Machines - China Suppliers & Factory Solutions

The WKG-1000 three-axis silicone servo-controlled robot arm is expertly engineered for use with 250T-400T injection molding machines. With an impressive stroke of 1700×800×1000mm and a load capacity of 12-20kg, this robot arm efficiently performs the tasks of removing, handling, and placing injection molded products with precision. Featuring an advanced servo control system, it delivers outstanding accuracy, stability, and rapid response. As a top choice among China suppliers and factories, the WKG-1000 enhances automation levels and boosts production efficiency in injection molding operations, making it an essential asset for any modern manufacturing setup.

    Product Parameters

    Model A C D E G H I K M
    WKG-1000 1780 720 1820 2000 3150 360 1120 270 820
    Model Applicable injection molding machine (TON) Up and down travel (MM) Front and rear travel (MM) Horizontal travel (MM) Machine net weight (KG) Max load (KG)
    WKG-1000 250T-400T 1000 800 1700 280 12.-20.

    Product Video

    Product Advantages

    High-precision motion control

    The robot arm is equipped with high-precision servo motors and advanced control systems to achieve precise position control and speed regulation. In the three axes of X, Y, and Z, the position accuracy can reach ±0.05mm, and the repeatability can reach ±0.02mm, ensuring that the product is accurately taken out and placed, effectively avoiding product damage or production interruption caused by position deviation. In terms of speed, the robot arm can flexibly adjust the running speed according to different products and production requirements, with a maximum speed of up to 10m/s, which can not only meet the needs of high-speed production, but also ensure stability and precision during low-speed operation.

    Stable and reliable mechanical structure

    The arm body and main frame are made of high-strength aluminum alloy and high-quality steel, with the characteristics of light weight, high strength and good rigidity. This structural design not only ensures the stability of the robot arm when running at high speed and heavy load, effectively reduces vibration and deformation, and prolongs the service life of the equipment, but also ensures high-performance operation under long-term and high-intensity working conditions. In addition, the key components of the robot arm have been precisely processed and strictly quality tested, with small matching clearance and high transmission efficiency, which further improves the overall stability and reliability.

    Intelligent operation and maintenance

    The robot arm is equipped with a user-friendly intelligent operation interface, which is simple and intuitive to operate and can be quickly mastered without professional skills. Through this interface, users can easily complete parameter setting, program editing, status monitoring and other operations. At the same time, the robot arm has fault diagnosis and alarm functions. Once an abnormal situation occurs, the system can quickly identify the type and location of the fault and issue an alarm prompt, greatly shortening the maintenance time and improving production efficiency. In terms of maintenance, the robot arm adopts a modular design, and each component is independent and easy to disassemble and install, which is convenient for daily cleaning, lubrication, replacement of wearing parts and other maintenance work, reducing maintenance costs and difficulty.

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    Benefits to injection molding machines
    1. Improve production efficiency: The robot arm can realize fast and accurate product removal and placement, effectively shorten the production cycle, and improve the production efficiency of the injection molding machine. Compared with manual operation, it can improve efficiency by 30%-50%.
    2. Reduce production costs: Reduce manual operation and reduce labor costs; at the same time, precise control can reduce the damage rate of products, reduce the waste of raw materials, and further save production costs.
    3. Improve product quality: Stable operation and precise control ensure that the products are not damaged during the production process, with better dimensional accuracy and surface quality, and improve product consistency and qualified rate.
    4. Improve the working environment: The robotic arm can replace manual work in harsh environments such as high temperature and high noise, reduce the labor intensity of workers, improve the working environment, and reduce the risk of occupational diseases.
    5. Realize automated production: Perfectly cooperate with the injection molding machine, it can realize unmanned or less-manned automated production mode, improve the stability and continuity of production, and provide strong support for enterprises to achieve intelligent upgrades.

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    Frequently Asked Questions (FAQ)

    What injection molding machine tonnage is the WKG-1000 suitable for?

    The WKG-1000 robotic arm is specifically designed to operate with injection molding machines ranging from 250T to 400T.

    What are the motion accuracy and speed specifications of this robotic arm?

    Across the X, Y, and Z axes, the positioning accuracy reaches ±0.05mm with repeatability up to ±0.02mm. It supports flexible speed regulation with a maximum running speed of up to 10m/s.

    What are the travel strokes and load capacities for the WKG-1000?

    It provides an up-and-down travel of 1000mm, front-and-rear travel of 800mm, and horizontal travel of 1700mm. The machine has a net weight of 280kg and supports a maximum load between 12kg and 20kg.

    How does integrating this robotic arm increase production efficiency?

    By automating fast and precise product removal and placement, it significantly shortens cycle times and improves overall production efficiency by 30% to 50% compared to manual operations.

    How are maintenance and daily operations managed?

    The system features an intuitive smart interface for simple parameter settings and program editing. Built-in fault diagnosis immediately alerts operators to issues, while the modular mechanical design enables straightforward part replacement and cleaning.

    What materials are used in the mechanical structure?

    The arm body and primary frame are engineered with high-strength aluminum alloy and premium steel, delivering high rigidity, vibration reduction, and prolonged equipment life under continuous heavy-duty cycles.

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